KAWASAKI STEER GEAR

SERVICE
REPORT
Company Reg No : 198602637N
JOBNO: 20120113
ISO 9001:2008 accredited
Page 1 of 5
VESSEL:
PORT: ZHOUSHAN
DATE:18/01/2012
MAKE:VARIOUS
EQUIPMENT:VARIOUS HYDRAULIC SYSTEM
MODEL:VARIOUS

DEFECTS/REASON FOR CALL : PRE DOCK HYDRAULIC SYSTEM HEALTH CHECK.

ITEM
DESCRIPTION
REMARKS
KAWASAKI STEER GEAR:-
Both no.1 and no.2 steer
gear pump function tested,
1
found both shaft seal area
leaking.Ramseals also found
leaking. Both pump servo
pressure satisfactory.
2
RAM SEAL AREA
SHAFT SEAL AREA
SHAFT SEAL AND RAM SEAL AREA LEAKING.
Page 1 of 5
Authorised HANLA IMS and since 1981 and over 8000 Track Recordsfor Deck Machinery, Steering Gears,
Valve Remote Controls. http://joblist.raycontrol.com
KOCKS WINDLASS AND MOORING
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
Company Reg No : 198602637N
608599Tel:65630544 Fax:65600941
JOBNO: 20120113
ISO 9001:2008 accredited
sales@raycontrol.com
Page 2 of 5
KOCKS WINDLASS AND MOORING
3
Pressure regulating valve
for port windlass brake
cylinder found leaking.
4
Stbd windlass brake cylinder found opening very slow and directional valve for brake
cylinder difficulties to get signal for brake opening.
Page 2 of 5
Authorised HANLA IMS and since 1981 and over 8000 Track Recordsfor Deck Machinery, Steering Gears,
Valve Remote Controls. http://joblist.raycontrol.com
KOCKS STBD WINDLASS
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
Company Reg No : 198602637N
608599Tel:65630544 Fax:65600941
JOBNO: 20120113
ISO 9001:2008 accredited
sales@raycontrol.com
Page 3 of 5
KOCKS STBD WINDLASS:-
5
Pressure line for stbd
windlass control block
found corroded.
6
AFT MOORING WINCH:-
Aft mooring winch hydraulic motor servo control top pipe connection and control valve
found badly corroded.
KOCKS POWER PACK:-
7
Fwd and aft power pack
function tested
satisfactory.
Page 3 of 5
Authorised HANLA IMS and since 1981 and over 8000 Track Recordsfor Deck Machinery, Steering Gears,
Valve Remote Controls. http://joblist.raycontrol.com
TTS MIDSHIP HOSE CRANE
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
Company Reg No : 198602637N
608599Tel:65630544 Fax:65600941
JOBNO: 20120113
ISO 9001:2008 accredited
sales@raycontrol.com
Page 4 of 5
TTS MIDSHIP HOSE CRANE:-
Port and stbd hose crane
8
function tested
satisfactory.
Safety limits for stbd hose
crane found not working.
9
TTS PROVISION CRANE:-
Port provision crane function tested satisfactory.Stbd provision crane unable to
function test hoist motor flexible hose missing.Visual inspected found luffing cylinder
rod badly corroded due to long time not operation.Vessel engineer reported rod seal
leaking bdly.Need to complete over haul of luffing cylinder for stbd provision crane.
Page 4 of 5
Authorised HANLA IMS and since 1981 and over 8000 Track Recordsfor Deck Machinery, Steering Gears,
Valve Remote Controls. http://joblist.raycontrol.com
TTS PROVISION CRANE
SERVICE
raycOntrol pte ltd
REPORT
7 TOH GUAN ROAD EAST #05-07 SINGAPORE
Company Reg No : 198602637N
608599Tel:65630544 Fax:65600941
JOBNO: 20120113
ISO 9001:2008 accredited
sales@raycontrol.com
Page 5 of 5
Item
Description
Ray
Crew
Yard
Remarks
1
STEERING GEAR
1.1
04 Ram Seals to Renew
*
1.2
02 Pump Shaft Seals Renew
*
2
WINCHES
1.1
Corroded Pipes to Renew
*
1.1
Brake Cylinder to O/H
*
3
HOSE CRANE
3.1
Flexible Hose Renewal
*
3.2
Stdb Limit Switch To O/H
*
3.3
Port Side Winch Block Rectify Leak
*
4
Provision Crane
4.1
Flexible Hose Renewal
*
4.2
Stdb Side Rod Seal to renew
*
5
Power Pack
5.1
Flexible Hose Renew
*
5.2
Inline Load Flushing
*
5.3
Synchronizing
*
6
SAMGONG DAMCOS Valve Remote Control
6.1
O/H Actuators
*
6.2
Adjust Timing
*
Report by: Hasan
Service engineer.
Page 5 of 5
Authorised HANLA IMS and since 1981 and over 8000 Track Recordsfor Deck Machinery, Steering Gears,
Valve Remote Controls. http://joblist.raycontrol.com